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Custom Folding Carton Boxes
Elevate your brand identity with our outstanding custom folding boxes at Custom Boxes Land. Whether for healthcare, electronics, food, skincare, or, retail items, our folding carton packaging offers unmatched customization and versatility. We use premium paperboard materials including SBS (Solid Bleached Sulfate), recycled paperboard, and kraft paper, with complete control over size, printing, and finishes.
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Why Are Custom Corrugated Boxes So Dominant in the Packaging Industry?
Custom corrugated boxes are essentially shipping and packaging containers made from corrugated cardboard - a material that's combined structural strength from layers with the ability to print your brand on them & are available in all sorts of sizes from a tiny 4"× 4"× 2" to a big 48"× 40"× 36". At Custom Boxed Land, we offer a whole range of customizable cardboard boxes for branding purposes, from RSCs and LMs to TLRs, FPFs, OPFs, TRAYS and PADs - we've got you covered no matter what your packaging needs are.
Available styles: RSCs, LMs, TLRs, FPFs, OPFs, TRAYS, PADs
Get your products shipped securely with our top quality and durable custom corrugated boxes - and make a great impression on customers while you're at it. These custom boxes are available in single to triple-wall strength, and can be made to your desired size, shape or design. Not just safe delivery, our corrugated cardboard boxes also give a boost to your brand's recognition - in a big way.
Benefits & Applications of Custom Corrugated Boxes
Some of the key areas where custom corrugated boxes are used include shipping for e-commerce, product packaging, subscription boxes, retail packaging, moving and storage, and industrial use.
Natural Brown
Classic look made from sustainable materials, 100% eco-friendly and perfect for brands wanting an authentic, natural appearance.
White Corrugated
Fluted structure providing maximum protection for bulkier items. Can carry 50-80+ pounds with regular slotted containers and various styles.
Full Colour Printed
Vibrant custom graphics that turn your packaging into a marketing asset. Display your brand with stunning visual impact.
Heavy Duty
Double and triple wall construction ideal for shipping fragile or valuable items requiring maximum protection.
Mailer Style
Designed for e-commerce, perfect for safe and reliable delivery through postal services in all sizes and strengths.
Corrugated cardboard is the dominant 90% in shipping packaging, and for good reason.
6 Key Advantages of Corrugated Boxes
Discover why corrugated packaging dominates the shipping industry
Strength to Weight Ratio Wins
Our custom corrugated boxes can hold between 30 and 120 pounds of product, and weigh just 8 to 24 ounces. That's a strength to weight advantage that's unmatched, saving you 15-25% on shipping costs compared to solid fiberboard alternatives.
Superior Cushioning Protection
The layers in between the linerboards absorb shock during shipping and handling, cutting product damage by 40 to 60 percent versus solid boxes. C-flute corrugated provides 3/16 inch of natural cushioning.
Customization Without Compromise
Full colour graphics appear vibrant on our durable material through flexographic printing that applies ink directly to the corrugated surface without requiring lamination. Multiple panel prints with complete design freedom.
Outstanding Sustainability Credentials
96 percent of corrugated boxes in the United States make it to the recycling bin - the most recycled material around. Contains 70-100% recycled content and biodegrades in months when composted.
Superb Cost Effectiveness
Material costs are 30 to 50 percent lower than rigid box alternatives while providing better protection. 500 custom mailer boxes cost $1.25-$2.50 each versus $4-$8 for comparable rigid boxes.
Amazing Versatility
From lightweight retail packaging with E-flute construction to heavy industrial shipping with triple-wall strength. Standardize box sizes or get custom dimensions to avoid carrier dimensional weight charges.
How Custom Corrugated Boxes Are Used Across Industries
From retail to food, electronics to e-commerce, custom corrugated boxes are a must-have for businesses of all kinds.
E-commerce Shipping
Designed to get your product from point A to point B in one piece, looking great on arrival. We typically use C-flute with 200# test strength for reduced damage claims and amazing unboxing moments.
Retail Product Packaging
E-flute or B-flute for thin profiles maximizing shelf space. White or printed finish makes a statement on store shelves. Electronics brands use windowed corrugated retail boxes to showcase products.
Food & Beverage Industry
Food-safe corrugated packaging meeting all FDA requirements with food-grade coatings and moisture-resistant treatments. Bakeries use white corrugated boxes with windows to display cakes and pastries.
Industrial & Manufacturing
Double or triple-wall construction for maximum protection during shipping with engineered inserts for extra security. Automotive suppliers use double-wall boxes to pack engine components safely.
Subscription & Membership Boxes
Create a complete brand experience with every delivery. Custom sizes tailored to specific product lines that grab attention and encourage social media sharing.
Frequently Asked Questions About Custom Corrugated Boxes
Everything you need to know about corrugated packaging
Corrugated is made up of three layers - including a wavy fluted middle layer - whereas cardboard is just one single layer of paperboard. Corrugated is way stronger and has way more cushioning than cardboard - it's great for shipping heavy stuff. Cardboard is really more suited to lightweight applications like cereal boxes.
Corrugated boxes have a wavy fluted layer between two flat layers, making them super strong (50-80+ lbs capacity). Cardboard boxes are single-layer paperboard, lighter and more affordable (20-50 lbs capacity), and great for printing logos on custom branded boxes.
Yes - we can do full color using digital printing, flexographic printing, or litho-lamination. Digital printing is perfect for short runs from 500 to 2,000 units and can do unlimited colors. Flexographic printing is good for higher volume orders (over 1,000 units) and can do 1-4 colors. Litho-lamination gives you super high quality prints suitable for premium brands.
It depends on the flute type and ECT rating, but generally it's between 15 and 120 pounds. E-flute is the thinnest and can handle 15-25 pounds. C-flute is standard e-commerce shipping and can handle 40-65 pounds. Double-wall corrugated can handle 65-100 pounds and triple-wall can do 100-120 pounds.
ECT stands for Edge Crush Test - it measures how many pounds per inch corrugated edges can support before they crush. That's basically a measure of how sturdy the box is and how many boxes you can stack on top of each other. Common ratings are 32 ECT for standard shipping, 44 ECT for heavier items, 55 ECT for industrial use, and 71 ECT for really heavy stuff.
No - standard corrugated boxes are water-resistant, but they're not waterproof. If you need to use them in humid conditions or refrigerated storage, you might need to get a special coating to make them more resistant to moisture. Food industry applications often need this kind of treatment to maintain the box's structural integrity in cold storage conditions.
Yes! Custom Boxed Land's Minimum Order Quantity is 500 Units for Digitally Printed Corrugated Boxes. That's a significant reduction from the 2,500 to 5,000 unit industry standard, and small businesses and startups will really appreciate the lower upfront investment.
Triple-Wall Corrugated with a 71 ECT Rating is the strongest we have. That's a heavy-duty material measuring 7/16 inch thick, and it can support a reliable 100 to 120 pounds per box. The triple-layer fluting gives maximum protection for industrial equipment and machinery - especially useful for export shipping and heavy industrial applications.
Inside dimensions are where it's at. When measuring a corrugated box, you need to look at the inside dimensions: length x width x height, in that order. The length is the longest side when you're looking at the box opening. So a box that's 12 x 10 x 8 inches has a 12 inch length, 10 inch width, and 8 inch height.
Absolutely! We can add die-cut windows with clear PET film inserts. This is a game-changer for retail packaging - when you can show off what's inside, it really drives purchase decisions. Custom window shapes and sizes fit your specific design requirements within structural limitations.
B-Flute is thin - just 1/8 inch - while C-Flute is 3/16 inch thick. B-Flute is great at printing and die-cutting, perfect for retail packaging. C-Flute provides extra cushioning protection - the standard choice for shipping boxes. In e-commerce shipping, C-Flute dominates for better protection during carrier handling.
We ship them flat to save you money on shipping. Assembled boxes just need simple folding and tucking to get them together, no tape or glue required. By shipping flat, we save you space in your warehouse and make inventory management simpler.
Yes - we can print on the inside using digital or flexographic printing. This creates a memorable unboxing experience for your customers. Inside printing adds $0.50 to $1.00 per box on top of outside printing costs. Many subscription services use it to surprise customers with graphics and messages.
Reorders with existing printing plates are done in 7 to 8 business days. Since the design is already approved and plates are already made, we can move on to manufacturing right away without setup. Quality is exactly the same as first-time orders.
Yes - we can make corrugated boxes safe for food with FDA-approved materials and coatings. We use water-based inks approved for direct food contact, with special coatings and treatments meeting FDA regulations. Bakeries, restaurants, and food manufacturers can all use our certified food-grade corrugated.
Yes - we can emboss or deboss logos on the material. It adds a premium touch, especially for luxury brands. Embossing makes the logo raised, debossing makes it recessed. Either way, it makes a real statement and only costs $0.45 to $0.85 per box extra depending on complexity and size.
Ready to Get Your Custom Corrugated Boxes?
Get premium custom corrugated boxes with USA-based manufacturing, 5-10 business day turnaround, and a low 500-unit minimum order. Prices start at just $0.80 per unit.
- 5-10 Day Turnaround
- 500 Unit MOQ
- USA Manufacturing