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Custom Cardboard Boxes Protect Your Brand, One Box at a Time
Do you want branded corrugated cardboard shipping boxes that boost your brand identity and leave a lasting impression on customers? We've got you! Discover our wide selection of custom shipping boxes at Custom Boxes Land to find the ideal fit for your brand. Our premium custom cardboard boxes combine full-color printing, multiple wall strengths, and complete customization. And the best part? We design and manufacture our custom boxes in the USA, which means we can meet your industry-leading low minimums and fast turnaround times.
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What are custom cardboard boxes?
They're corrugated shipping and packaging containers made from that fluted paperboard material that can be customized with printing, specific dimensions, and various wall strengths. These custom packaging boxes come in all sorts of styles, including Regular Slotted Container (RSC), Tuck Top (TL), and Mailer Boxes. Each design serves a specific purpose, from heavy-duty shipping boxes to retail product packaging that showcases your brand on store shelves. Featuring brand logos, colors, and custom designs, these boxes give you remarkable branding opportunities.
Businesses across e-commerce, retail, food service, and manufacturing industries rely on custom cardboard boxes to protect their products, reduce their shipping costs, and enhance their brand identity. And for a good reason, corrugated cardboard provides the perfect balance of strength, weight, and affordability. Resultantly, they have become the most popular choice of packaging material for companies of all sizes.
At Custom Boxes Land, we design and manufacture custom cardboard boxes in our USA-based facility with complete control over the design and production process. Our digital and offset print capabilities deliver exceptional print quality on single-wall, double-wall and triple-wall constructions. We'll get a digital proof to you within 24 hours of receiving your order, so you can be certain that your custom printed boxes are going to match your exact specifications before we even start producing them.
Custom Cardboard Box Material OptionsService
If you're trying to choose the right cardboard strength for your product, you need to know about the three primary wall constructions. Each option offers a different level of protection and weight capacity.
Single Wall Corrugated Boxes
Single wall boxes are perfect for lightweight products that don't need a lot of protection such as clothing, non-fragile electronics, and general merchandise shipping. They're made from one fluted medium sandwiched between two liners, and they're about 1/8 inch thick. Single wall corrugated cardboard works well for custom mailer boxes as it provides sufficient protection without making shipping costs too high. Most e-commerce businesses use single wall construction because it's just the right amount of protection for their shipments and it's cost-effective too.
Double Wall Corrugated Boxes
Double wall boxes contain two fluted layers sandwiched between three liners. They're a lot stronger than single-wall, and they measure about 1/4 inch thick. Double wall construction supports products weighing 80-100 pounds. It's perfect for protecting fragile items, bulk products, and anything that needs extra cushioning during transport.
Triple Wall Corrugated Boxes
Triple wall boxes are constructed with three fluted layers and four liners creating 3/8 inch thickness. They're ideal for handling heavy weights over 100 pounds. These industrial-strength boxes are perfect for machinery, automotive parts, and anything that needs serious crush resistance.
Custom Cardboard Box Styles and Designs
Different products need different box styles, so we manufacture custom boxes to match your specific packaging requirements.
Regular Slotted Container (RSC)
RSC boxes are the most common standard shipping boxes, featuring flaps that meet in the middle when closed. This style works for 80% of shipping applications as it's easy to assemble, consistent in performance and it stacks really well in trucks and warehouses.
Tuck Top Boxes
Our tuck top designs are great for retail displays, requiring no tape or adhesive for assembly. These boxes create a clean, professional look and they're easy to open and re-close. Bakeries, gift shops and specialty food businesses love this style.
Mailer Boxes
Mailer boxes are an ideal solution for shipping, subscription services, and e-commerce packaging. They assemble in seconds without tape, and the full-wrap printing surface showcases your brand during the unboxing experience. Many e-commerce businesses rely on mailer boxes to boost customer retention by up to 60%.
Die-Cut Custom Shapes
If you've got a product with a unique shape, we can create a custom box to match. Our precision die-cutting means you can get a box that matches your product's dimensions perfectly and it's a great way to stand out from the competition.
Custom Printing Options for Cardboard Boxes
Turn plain corrugated box packaging into a powerful marketing tool with custom printed shipping boxes. Our high-quality printing helps establish your brand identity and increase revenue by up to 23% through enhanced product perception.
Digital Printing: Perfect for Small Runs
Digital printing is the way to go for small orders with complex, full-color designs and it's super fast as well. Our digital printing tech handles small quantities (starting at 500 boxes) without the need for expensive printing plates. As a result, you'll get photo-quality graphics, unlimited color options and the flexibility to print different designs all in one go. Small businesses launching new products love digital printing because you can test market reception without committing to a large order. Get your boxes in 5-10 business days, ensuring your seasonal promotions and product launches stay on schedule.
Offset Printing for High Volume Orders
Offset printing is perfect for big orders requiring top-quality, intricate graphics and consistent color. Once you've got your printing plates set up, offset delivers the lowest cost per unit for orders over 5,000 boxes and it reproduces Pantone colors with pinpoint accuracy. Big retailers and established e-commerce brands often choose offset printing for their main product packaging lines. The print quality is the best available so far, handling fine details and gradients better than any other method.
Flexographic Printing
Flexographic printing is a cost-effective option for big runs and simple designs. Using water-based inks, this method produces clean, professional results for straightforward branded boxes. And the best part? Your custom cardboard boxes are 100% recyclable. Sustainability Note: Flexographic printing uses water-based ink instead of solvent-based alternatives, making your custom cardboard boxes 100% recyclable. This not only reduces environmental impact but also appeals to eco-conscious customers who care about sustainability.
Customization and Design Process
To design custom cardboard boxes, simply follow these three easy steps. Our online tool will guide you through the process or our design team will help with complex projects.
Step 1: Choose Your Box and Dimensions
First things first, you need to choose your box style, insert your custom dimensions and add branding options. Get started by selecting your preferred style (RSC, mailer, tuck top, etc.) then enter your inside dimensions in length, width and depth. Don't forget to add a bit of extra space for cushioning material.
For custom sizes, measure your product and add 1/4 to 1/2 inch on each dimension. This gives us enough room for protective inserts without making the box too big. Our online tool will instantly calculate the exterior dimensions and give you a custom quote.
Step 2: Create Your Artwork
Upload your logo and graphics or work with our design team to create some custom artwork. We provide die-line templates showing the printable area on each panel so you know exactly how your design will look. You can print on multiple panels including the inside of the box for a super-branded unboxing experience.
Our design service is included for free with larger orders. Our pro team will optimize your files, match your brand colors and make sure your graphics look great on corrugated cardboard. Most design revisions are sorted in 24 hours.
Step 3: Review Your Digital Proof
You'll get a digital proof of your custom box design within 24 hours of placing your order. The digital proof will show you exactly how your boxes will look, including color accuracy, text placement and graphic positioning. Check it over, request any changes and approve when you're happy.
Once you approve the proof, production starts straight away. Standard delivery is 10-12 business days, but we can do expedited shipping for an extra fee and get your boxes to you in 5-7 business days
Benefits of Custom Cardboard Boxes
Custom cardboard boxes are more than just a way to keep your products safe. They can actually help your business succeed. Smart packaging is key to driving results in a whole range of areas.
Branding Opportunities Galore
Custom cardboard boxes give you the chance to really showcase your brand by putting your logo and colors on every single box that goes out the door. It makes every package a consistent touchpoint for your customers. Research has even shown that high-quality packaging can boost a customers perception of the value of what they're buying by a whopping 45%. That means they're more likely to pay a premium for a product and stick with your brand loyally.
Protecting Your Products in Transit
Custom cardboard boxes are designed to keep your products safe on the long journey to the customer by giving them a snug fit and no room to move around. The tough corrugated construction can take a few bumps and bruises and still keep your products in one piece. Plus, with custom dimensions you can eliminate all those annoying gaps that cause problems. Companies have reported a 50% reduction in damaged goods by switching to custom boxes instead of generic ones.
Cutting Down on Waste and Costs
Custom cardboard boxes are better for the environment and your bottom line because they use less materials and eliminate all the extra stuff you need to pad out a standard box. No more void fill, no more extra tape to secure things, and no more oversized boxes to get rid of. It all adds up when you're shipping out hundreds or thousands of packages at a time.
Making a Great First Impression
A great unboxing experience can make all the difference to your customers and keep them coming back for more. When they get a product in a box that looks good and feels good, it makes them feel like they've gotten something special. That can lead to all sorts of positive outcomes like repeat business and good reviews. So why settle for a plain old box when you can have one that really makes an impression?
Pricing and Minimum Order Quantities
Working out what you're going to pay for your custom boxes is all about understanding the factors that affect the price.
What Affects the Price
- Box size: The bigger the box, the more material you use and the more it's going to cost
- Wall strength: Single wall is the cheapest, double wall adds a bit more to the price and triple wall makes it even more expensive
- Printing: Simple one color designs are cheaper than full color ones with lots of graphics
- Quantity: More boxes in one order can work out cheaper
- Customization level: The more custom you go, the more you'll pay
Minimum Order Quantities
Don't worry if you're just starting out since you can order as few as 500 boxes. We've got low minimums to make custom packaging accessible to everyone.
Size Options and Custom Dimensions
Whether you need standard sizes or completely custom measurements, we can make boxes to match your exact size requirements.
| Box Size Category | Typical Dimensions (L x W x H) | Best Applications | Wall Strength |
|---|---|---|---|
| Small Boxes | 6" x 4" x 2" to 10" x 8" x 6" | Jewelry, cosmetics, small electronics | Single wall |
| Medium Boxes | 12" x 10" x 8" to 18" x 14" x 10 | Apparel, books, subscription boxes | Single or double wall |
| Large Boxes | 20" x 16" x 12" to 24" x 20" x 18" | Bulk products, multiple items | Double wall |
| Oversized Boxes | 30" x 24" x 24" and larger | Furniture, industrial equipment | Double or triple wall |
How We Get Your Boxes to You
We understand the importance of timely delivery, which is why our process is designed to ensure you receive your products exactly when you need them.
Our Standard Turnaround Time
It usually takes us 10-12 business days to get your boxes ready. That's from the time you approve the design to the time they're ready to ship. We work fast to get them out the door as quickly as possible. We manufacture all our boxes in-house, which means we can keep an eye on quality and make sure they get to you in good time.
Need It Faster?
Want to rush your order? We can do that, but it will cost a bit extra. We can get it done in 5-7 business days if you need it that badly. Rush fees vary depending on how complex the order is and how much work we need to do, but they usually add 25-40% to the price.
We've Got Boxes for Every Industry
We make boxes for a lot of different industries, each with its own unique needs. Our flexible manufacturing setup helps us achieve your desired goals.
E-Commerce and Subscription Boxes
Online retailers are constantly shipping products, which makes custom boxes a powerful way to showcase your brand. E-commerce businesses rely on our custom mailer boxes to create memorable unboxing experiences that encourage social sharing. Similarly, Subscription box companies use our boxes to stand out from the crowd.
Retail and Product Packaging
We make boxes for all kinds of products, from furniture to industrial gear. If you need a box that's extra strong, we've got double and triple wall options to keep your products safe. Retail stores need eye-catching product packaging to stand out on crowded shelves. For this purpose, our custom cardboard boxes with vibrant graphics and premium finishes create a visual impact that attract more customers.
Manufacturing & Industrial
Industrial manufacturers need tough boxes that can withstand the rigors of warehousing and transportation. Double and triple wall constructions have got you covered for heavy parts, tools and equipment. Fully custom sizes can accommodate irregularly shaped items that won't fit into standard shipping boxes.
Food Service & Bakeries
Restaurants, bakeries and food manufacturers all need food-safe custom cardboard packaging that not only maintains product freshness but also showcases their brand. Our FDA-compliant materials and food-safe ink ensure that your packaging meets all health standards. Window cutouts let customers see the product inside while keeping the structural integrity intact.
Get a Quote Today
Want to know how much your boxes are going to cost? Just get in touch and we'll send over a quote based on your exact needs. We respond in 4 hours with some competitive pricing and shipping details.
Frequently Asked Questions
The minimum order quantity for custom cardboard boxes at Custom Boxes Land is 500 boxes. This ultra-low minimum order quantity makes custom packaging accessible to small business operations and start-ups. Larger orders get volume discounts with the best pricing available for quantities exceeding 5,000 units.
Standard production time is 10-12 working days from proof approval to delivery. This includes printing, manufacturing, quality inspection and shipping. Expedited shipping whips this down to 5-7 working days at an additional cost. Complex orders with custom die-cutting might need a bit more time for tooling creation.
Yes, you can. Custom cardboard boxes can have printing on multiple panels, including the inside of the box. Interior printing gives the unboxing experience a whole new level of excitement and you can use the space inside the box to add product information, usage instructions or brand messaging. Both digital and offset printing methods support interior printing.
Yes, and they are 100% recyclable and biodegradable. Corrugated cardboard is accepted by virtually all municipal recycling programs and can be recycled anywhere from five to seven times before the fiber quality starts to degrade. Boxes made from recycled content are also available to further reduce environmental impact.
We manufacture custom cardboard boxes in any dimensions from a tiny 4" x 4" x 2" minimum up to a whopping 48" x 40" x 40" maximum. Our equipment can handle both standard sizes and completely custom sizes to your exact size specifications. Just give us the inside dimensions in length, width and height, and we'll calculate the outside measurements for you based on the wall strength you choose.
Single wall boxes have just one fluted layer (1/8" thick, can take up to 65 pounds), double wall boxes have two fluted layers (1/4" thick, 80-100 pounds capacity), and triple wall boxes have three fluted layers (3/8" thick, 100+ pounds capacity). Choose based on your product weight & the level of protection you need during shipping.
Yes, you'll definitely need to get a digital proof of your custom box design within 24 hours after placing your order. Proof approval is required before production begins so we can make sure your boxes match your expectations. The digital proof shows exactly how the colors will look, where the text will be, and how all the graphics will be laid out on all the printed panels.
Custom cardboard box pricing ranges from $0.50 to $3.00 per unit, depending on size, wall strength, printing complexity and quantity ordered. Simple single wall boxes with basic printing start at the lower end, while larger double/triple wall boxes with full-color graphics cost more. Volume discounts bring the per-unit cost way down on larger orders. Just request a custom quote for the exact pricing based on your specifications.
Getting Started with Custom Boxes Land
Ordering custom packaging boxes has become easy with our streamlined process. Our team will support you all the way from the initial concept right through to final delivery.
Design Support & Resources
Flick through our library of templates, dieline files and design guides to create professional packaging artwork. Our design team is here to help with complex projects, ensuring your files meet production requirements. We'll even give your artwork a once-over to see if there's a way to improve it and get the best print quality.
Sample & Prototype Options
Get some sample kits to test our materials, print quality and construction before committing to a big order. Samples give you a chance to see how your design looks in real life and verify that the dimensions are just right. Most customers order 3-5 samples to test different sizes or style options.
Customer Support
Our packaging specialists will get back to you by answering any questions you have, offering up some great recommendations, & even walk you through the process of ordering. Just reach out to us through a phone call, an email, or instant message online during our regular business hours.